FXFlextron CellCheck
AI-Powered Battery Cell Placement Verification

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Inspection #28

21 Sept 2026, 19:26 · All inspections for this pack

🔴
FAIL
Cell placement error
Pack number
FLX BAT 0002
Configuration
20S3P
Expected cells
60
Detected cells
60
AI confidence
85%
AI analysis

The pack has the correct total of 60 cells in a 10x6 grid, and most rows show the expected checkerboard alternation between left (columns 1-3) and right (columns 4-6) groups. However, row 6's right-hand group deviates from the alternating pattern seen in the reference image, indicating a likely orientation error affecting that group of 3 cells. Operator should visually re-check row 6, columns 4-6, and reorient if needed to match the series wiring pattern.

Decision: AI inspection reported a placement error.
Detected issues (1)
  • HIGHOrientation anomalyIn row 6 from the top, the right-hand parallel group (columns 4-6) shows flat plain silver disc terminals (negative), whereas in the reference image the same row's right group shows ringed button terminals (positive). This breaks the expected alternating checkerboard pattern between rows and suggests this group of 3 cells was inserted facing the wrong way relative to the intended series pattern.
Inspection images

Original image

Uploaded photo of pack FLX BAT 0002

AI inspection

Annotated inspection of pack FLX BAT 0002
Audit trail
InspectorLine Administrator
Inspected at21 Sept 2026, 19:26
Configuration20S3P (20S × 3P)
Reference configuration versionv3
AI provideranthropic
AI modelclaude-sonnet-5
Decision rule appliedAI inspection reported a placement error.
Inspection duration13.2s
Uploaded imageinspections/2026/09/f107ae9d-f8e0-4116-a62f-8dad0fa617eb.jpg
Record typeProduction